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AIAG & VDA Process FMEA: Understanding and Implementing with Control Plans


CEU Credit: 1.5
After attending this course, the practitioner will have the ability to describe the benefits of a robust technical risk analysis using the PFMEA approach described in the AIAG & VDA FMEA Handbook, execute a PFMEA applying the 7-Step Approach, evaluate the consistency in PFMEA application, measure the effectiveness and efficiency of PFMEA within your organization with linkage to the Cost of Poor Quality (CoPQ), and develop an implementation plan for your organization to adopt the AIAG & VDA FMEA.

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Please note that the option to "Register Another Person" will no longer be available for Webinars, E-Learnings, and Assessments. Please contact AIAG Customer Service at trainingcontact@aiag.org if you need to register another person, have any questions or concerns regarding training, or need to make updates to your account including changing your email address, phone number, etc.

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Course Offerings

5/5/2025 - 5/6/2025 8:00AM - 5:00PM Live Virtual English FULL $775.00 ($975.00)
6/12/2025 - 6/13/2025 8:00AM - 5:00PM Live Virtual English 32 $775.00 ($975.00)
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8/4/2025 - 8/5/2025 8:00AM - 5:00PM Live Virtual English 40 $775.00 ($975.00)
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9/22/2025 - 9/23/2025 8:00AM - 5:00PM Live Virtual English 40 $775.00 ($975.00)
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10/20/2025 - 10/21/2025 8:00AM - 5:00PM Live Virtual English 40 $775.00 ($975.00)
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12/8/2025 - 12/9/2025 8:00AM - 5:00PM Live Virtual English 40 $775.00 ($975.00)
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  *All times are based on Eastern Time

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Course Information

This Workshop will assist in the execution of Process FMEAs using the AIAG & VDA FMEA Handbook. After attending this course, you gain the ability to describe the benefits of a robust technical risk analysis using the PFMEA development approach described in the AIAG & VDA FMEA Handbook, execute a PFMEA applying the 7-Step approach, evaluate the consistency in PFMEA application, measure the effectiveness and efficiency of PFMEA within your organization with linkage to the Cost of Poor Quality (CoPQ), and develop an Implementation Plan for your organization to adopt the AIAG & VDA FMEA. This course also provides insight and hands-on experience with how to develop and implement Control Plans for your manufacturing processes.

This course is recommended for Core Design FMEA Team to including design engineers/system engineers, component engineers, test engineers, quality/reliability engineers, project managers, FMEA moderators/facilitators, auditors, and other product design roles with a limited working knowledge and background with AIAG Design FMEA.

Day 1

  • Overview of FMEA Foundations based on the new AIAG & VDA FMEA Handbook.
  • Applying 7-Steps approach - an instrumental, integrated with lessons learned, and error-proofing driven method to develop FMEAs
  • PFMEA 1st Step - Planning and Preparation.
  • PFMEA 2nd Step - Structure Analysis
  • PFMEA 3rd Step - Function Analysis

Day 2

  • PFMEA 4th Step - Failure Analysis
  • PFMEA 5th Step - Risk Analysis
  • PFMEA 6th Step - Optimization
  • PFMEA 7th Step - Communication
  • Design FMEA and Process FMEA Linkages
  • Perform a Process FMEA prepared using the new AIAG & VDA FMEA Handbook
  • Evaluating PFMEA application cases
  • PFMEA effectiveness, efficiency, and linkage to the Cost of Poor Quality (COPQ)
  • Implementation Plan for the AIAG & VDA FMEA
  • Process FMEAs and Control Plan Linkages
  • Developing and Implementing Control Plans
  • Control Plan Application

Paying with a Purchase Order?

If submitting a Purchase Order, you can fax in your PO and Training Enrollment Form to (248) 799-7995. Please read the Purchase Order Acceptance Policy before submitting your PO.