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Quality Recall Reduced from 1.4 Million to 14 vehicles

 

Catena-X provides the foundation for sovereign, secure, interoperable, and standardized data exchange across the entire value chain. By securely exchanging and analyzing quality-related data—such as field performance and product specifications—across company boundaries, partners can detect failures earlier, accelerate root cause analysis, and reduce the scope of recalls. Built on the principles of data sovereignty and standardized pipelines, this process enables seamless integration with quality applications for early warning notifications, anomaly pattern sharing, and traceability, fostering a more transparent and responsive quality management ecosystem.

 

Real World Savings for BMW Group, Bosch and DENSO

The steps:

  • An OEM identifies a safety defect in the camera system used in several vehicle models.
  • Each part’s digital twin provides critical, permissioned details.
  • Using the Catena-X portal, the OEM queries the supply chain for impacted batches, assemblies, and vehicles.
  • Only relevant Tier 1 and Tier 2 partners are alerted to take corrective action.
  • By using this data with AI-powered analytics can enable companies to predict and prevent further issues.

 

The results: A potential 1.4 million vehicle recall is reduced to just 14 vehicles identified for repair—saving weeks of investigation and protecting brand reputation and customer trust. Other benefits included:

  • Faster Detection and Resolution: By sharing field data, errors are now detected an average of 4 months earlier than through traditional methods. This early detection saves not only time but also avoids significant costs—up to a small single-digit million amount for a single component.
  • Accelerated Implementation: The time needed to integrate a component into the system is reduced from several months to 5 weeks for a first go-live. Adding new components from an already onboarded supplier can now be achieved in as little as 2 weeks.
  • Stronger Supplier Engagement: Suppliers are now directly involved in fleet monitoring, enabling them to react faster to emerging issues and validate countermeasures more effectively.

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